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Duplex Bearings

Duplex Bearings are matched bearings that provide accurate alignment in radial and axial directions. These bearings are designed to eliminate vibration and offer a higher load capacity, leading to longer life and increased system reliability. Duplex bearings are matched by loading every single bearing with the desired preload, measuring the axial offset, and grinding the relevant ring face. When assembled as a set, these bearings create a precise sub-assembly with a known preload, offering increased load capacity, a stiffer assembly, and optimised life​.

INNOVATIVE AND RESILIENT BALL BEARINGS

Are you in need of a bearing solution capable of handling large loads while ensuring precise orientation? At IEC, we supply GRW duplex ball bearings that meet these exacting standards, suitable for a variety of industries. The advantages of paired bearings include:

SPECIAL BEARINGS FOR SPECIAL PURPOSES

Typically, our radial deep-groove ball bearings are paired with a preload of 5 Newtons and a nominal contact angle of 15° (E). We can adjust the preload and contact angle to meet your specific requirements. We generally recommend higher radial clearance for duplex bearings, as this enhances axial load capacity, rigidity, and the contact angle.
For spindle ball bearings, we offer variants with contact angles of either 15° (C) or 25° (E). Our duplex bearings are available in three preload stages:
We can also make individual adjustments to suit the demands of your particular application.

KEY CONSIDERATIONS FOR HANDLING DUPLEX BEARINGS

We advise against increasing preload beyond the necessary level, as this can raise frictional torque and reduce bearing life. We classify duplex bearings into two groups based on their bore type and outer diameter. The matched pairs are then packaged and marked with the same code to ensure compatibility. During installation, it’s important to select your shafts and housings carefully. Exceeding the maximum fit interference on the inner or outer ring can alter the preload. Specific instructions are provided on the packaging stickers and bearing labels.

DIFFERENT DUPLEX BEARING ARRANGEMENTS

If your application requires exceptionally high rigidity, IEC also offers customised bearing sets. Depending on your needs, we can combine universally paired bearings in X, O, or tandem arrangements to deliver the precise performance you require.

Utilise our customised Bearing Selector tool here.

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Markets

IEC have a range of mechanical solutions to suit a broad spectrum of markets and applications, from aerospace to skateboards.

Markets

IEC have a range of mechanical solutions to suit a broad spectrum of markets and applications, from aerospace to skateboards.

Markets

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Engineering in motion

We act as partners, making our customers’ engineering challenges ours to solve, removing stress and freeing up time to turn ideas in to innovation.

Product:
Bearings
Application:
High pressure pure air generators
Challenge:
High pressure pure air generators are designed to replace rechargeable gas bottles on modern military aircraft. The system draws in atmospheric air to provide a continuous supply of high-pressure pure air, which results in unlimited mission duration and eliminates the logistics burden associated with gas bottles.
Solution:
For critical applications, reliability and resilience is paramount. IEC supplied components are capable of operating with high degrees of accuracy under extreme load.
Bearings for Electric Motors
Product:
Bearings
Application:
Co-ordinate measuring machines (CMM)
Challenge:
5-axis measurement represents the biggest step-change in measurement capability ever introduced, delivering unprecedented speed and measurement flexibility, whilst avoiding the speed versus accuracy compromises inherent in conventional techniques.
Solution:
Duty of CMMs is generally low hence there is intermittent operation of bearings. Machines do require high reliability so products are tested and developed continuously, meaning technical support from bearing OEMs is critical. Some bearings are supplied with specific profiled outer ring designs.
Product:
Bearings
Application:
Peristaltic pump
Challenge:
Peristaltic pumps use occlusion rollers and positive displacement to feed fluid in industrial and medical applications, regulating flow and eliminating the need for valves. Bearings fitted in occlusion rollers have a cycle of coming on and off load with the potential to skip.
Solution:
It is important to select a bearing with high quality machining of its raceways to allow the bearing to readily accept these changes in state.
IEC precision engineering components catalogue.

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